Custom plastic injection moulds: a 75–200 ton machine range and one workflow from DFM to revision. Share CAD data for a project-based quotation.
Why is the Right Partner Critical in Mold Production and Injection Mold Manufacturing?
Mold production, plastic injection molding projectsIt is the most critical and most difficult to reverse phase.. An improperly designed or poorly manufactured injection mold; It leads to part defects, high wastage rates, production stoppages and serious cost losses.
As İdeal Plastik,injection mold manufacturing and plastic mold production processes under one roofby executing; We ensure that you have control at all stages, from design to mass production.
İdeal Plastik Mold Production Services
Plastic Mold Production
In the plastic mold production process, our goal is not only to make molds,Stable, long-lasting and low-cost solutions in mass productionis to produce.
- Single-cavity and multi-cavity molds
- High precision plastic injection molds
- Selection of steel and structure suitable for mass production
- Low maintenance
Special Mold and Project-Specific Solutions
Standard solutions are not always sufficient. at this pointcustom moldsolutions come into play.
- Parts with complex geometry
- insert molds
- Products requiring functional and aesthetic surfaces
- Molds suitable for engineering plastics
For each project, mold design, plastic raw material to be used and production quantity are evaluated together.
Our Injection Mold Manufacturing Process
1. CAD File & DFM (Design for Manufacturing)
Based on CAD data from the customer:
- Manufacturability analysis
- Wall thickness and tolerance control
- Detection of risks affecting mold life
Critical checks such as are made. This stage minimizes future revision costs.
2. Mold Design and Steel Selection
The lifespan of the mold and part quality are directly related to the right steel selection.
- 1.2311, 1.2738 and similar industrial mold steels
- Structure suitable for the number of pieces and printing tonnage
- Cooling channels and ejection system optimization
3. Mold Production with CNC and EDM
In the mold workshop within İdeal Plastik:
- CNC milling
- Wire erosion (EDM)
- High precision machining
Molds are produced with. Dimensional control is made at every stage.
4. Assembly, Testing and Revision
- T0/T1 test prints
- Part measurement and surface checks
- Rapid revision processes if necessary
Purpose: to mass productionAn injection mold that fits smoothlyis to deliver.
75–200 Ton Plastic Injection Molding Capacity
İdeal Plastik does not only produce molds;plastic injection molding manufacturing and contract plastic manufacturingIt also offers its services.
In this way:
- Testing the mold under real production conditions
- Optimizing mold-machine compatibility
- Shortening the transition time to mass production
is provided.
Mold Warranty, Maintenance and Revision Support
For all molds we produce:
- Warranty against production-related problems
- Periodic maintenance on request
- Revision and part replacement support
We offer. The process does not end for us even after your mold is delivered.
Why İdeal Plastik?
- Based in Istanbul, fast communication and deadline advantage
- Mold production + injection mold manufacturing in one location
- B2B focused team with technical communication skills
- Long-term business partnership approach
For purchasing managers and engineersclear, measurable and sustainable solutionsWe present.
Frequently Asked Questions
How long does mold production take?
Depending on the complexity of the mold, it takes approximately 2-5 weeks to complete.
How are mold prices determined?
Part geometry, number of meshes, steel type and production quantity directly affect the price.
Do you produce plastic parts after molding?
Yes. We offer plastic injection molding manufacturing and contract plastic production services after mold production.
What CAD formats are accepted?
STEP, IGES, X_T and STL formats are supported.
Share CAD Data for a Project-Based Quotation
If you want to get a fast and clear quote for your mold production and injection mold manufacturing projects, just share your CAD file with us.
📩 sinangokce@idealplastik.com.tr📞 +90 212 612 68 40 / 41📍 Istanbul – Türkiye
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